Cuplock Scaffolding

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Vertical/Standard

Specification:

The Vertical/Standard have fixed cups at intervals of half a meter. These vertical tubes are designed with rotating cups on the top that are capable of securely holding up to four components.

The verticals are available with or without spigots, which adds to the versatility of the system. Those without spigots are lighter than those with spigots. Standards are made of 40 mm NB tubes with 3mm thickness and can be utilized for support or access purposes.ย 

Verticals come in different sizes, the availability of different sizes provides flexibility and allows for customization of the scaffolding system to meet specific project requirements.

Vertical/Standard
Vertical/Standard
Standard Size Details:
Sr. No.Size in (mm)Size in (meter)Weight/Kg/Pcs
1500 mm2.2 kg
21000 mm4.4 kg
31500 mm6.6 kg
42000 mm8.8 kg
52500 mm11 kg
63000 mm13.2 kg

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Horizontal/Ledger

Specification:

Horizontal/ledger are manufactured from 40 mm NB (nominal bore) tubes with a thickness of 3 mm, ensuring exceptional strength and long-lasting durability with virtually no maintenance required. Each ledger is fitted with forged blade ends that facilitate rapid and secure assembly by locking firmly into the lower cup of the vertical Cuplock standards.

Once assembled, ledgers form a stable horizontal connection, contributing significantly to the structural rigidity of the scaffolding system. In addition to serving as horizontal members, standard ledgers can also double as guard rails in staircase towers, enhancing safety without additional components.

Horizontal/ledger
Horizontal/Ledger
Ledger Size Details:
Sr. No.Size in (mm)Size in (meter)Weight/Kg/Pcs
1500 mm2 kg
2850 mm3 kg
3950 mm3.3 kg
41150 mm4 kg
51450 mm5 kg
61950 mm6.5 kg
72450 mm8.2 kg

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Base Jack

Specification:

A Base Jack provides a strong, level and stable foundation for scaffolding structures, formwork, and shoring systems. It is positioned at the bottom of scaffolding standards (vertical tubes) to distribute loads properly and adjust for uneven ground levels at construction sites.

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In addition, a Base Jack offers reliable leveling support on irregular surfaces while ensuring a stable base for vertical standards. By adjusting the height of the threaded screw rod with a nut, workers can easily keep the cuplock scaffolding system balanced and secure.

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Because of its durability, adjustability, and strength, the Base Jack plays a vital role in maintaining stability and safety in all types of construction projects.

Base Jack
Base Jack
Features:
  • Adjustable Height: Equipped with a threaded solid or hollow rod, allowing fine height adjustment for leveling scaffolding on uneven surfaces.

  • Strong Base Plate: A square or rectangular mild steel plate (usually 150mm ร— 150mm or 160mm ร— 160mm) is welded at the bottom to distribute loads evenly and prevent sinking.

  • Load Bearing: Designed to carry heavy vertical loads from scaffolding and transfer them safely to the ground.

  • Durable Material: Manufactured from high-quality mild steel for strength, durability, and long-term reuse.

  • Corrosion Resistance: Often painted, galvanized, or powder-coated for protection against rust and harsh weather.

Base Jack Size Details:
Sr. No.Type of RodDiameter of RodTotal LengthWeight
1Solid28/30350 mm2.8 Kg
2Solid28/30450 mm3.2 Kg
3Solid28/30600 mm4.5 Kg
4Hollow38 mm600 mm3.2 Kg

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U-Jack/Stirrup Head

Specification:

The U-Jack/Stirrup Headย is an essential scaffolding and shuttering accessory designed to provide strong and stable support for beams, slabs, and formwork systems. Its primary function is to securely hold timber runners, H-beams, or steel channels in place, ensuring accurate alignment and enhanced stability during concrete casting.

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It’s provides robust support for beams in cuplock scaffolding systems. It is designed to connect cuplock scaffolding standards and is equipped with a screw rod and a nut.

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Manufactured from high-grade mild steel, the U-Jack delivers high load-bearing strength and long service life. Moreover, its adjustable design makes it compatible with props, cuplock systems, and H-frames, so workers can easily achieve the required height for various slab levels and beam depths. Because it resists corrosion through painted or galvanized finishes, the U-Jack remains durable and reusable across multiple projects.

U-Jack/Stirrup Head
U-Jack/Stirrup Head
Features:
  • Strong Support: Holds beams and slabs firmly in place.

  • Durable Build: Made from premium mild steel for long-term use.

  • Adjustable Fit: Works with props and scaffolding systems for flexible height.

  • High Load Capacity: Provides stability even under heavy concrete loads.

  • Reusable & Economical: Designed for multiple construction cycles.

  • Protective Finish: Painted or galvanized for extra resistance to wear.

U-Jack/Stirrup Head Size Details:
Sr. No.Type of RodDiameter of RodTotal LengthWeight
1Solid28/30350 mm2.8 Kg
2Solid28/30450 mm3.2 Kg
3Solid28/30600 mm4.5 Kg
4Hollow38 mm600 mm3.2 Kg

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MS Challi

Specification:

MS Challi is a vital scaffolding and shuttering accessory that provides strong and stable support during concrete slab and beam formwork. Manufactured from premium-quality mild steel, it delivers exceptional strength, durability, and the capacity to withstand heavy loads on construction sites.

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Its rigid design ensures accurate alignment and stability, allowing builders to achieve smooth and reliable formwork results. Moreover, MS Challi is easy to install, reusable, and cost-effective, which makes it a preferred choice for both small-scale and large-scale construction projects.

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In addition, Challi functions as a type of scaffold plank that creates temporary working platforms for construction workers. It provides safe access and stability while tasks are carried out at heights. The Challi fits securely onto the Cuplock scaffolding ledger, supported by Cuplock standards. It is crafted by welding square tubes together with uniform spacing, ensuring maximum strength, safety, and long-term durability.

MS Challi
MS Challi
Features:
  • Premium mild steel construction for superior strength.

  • Provides stable support for slabs, beams, and shuttering.

  • Slip-resistant and safe for elevated work platforms.

  • Easy to install, reusable, and highly cost-effective.

  • Designed to fit seamlessly with Cuplock scaffolding systems.

MS Challi Size Details:
Sr. No.Type of RodDiameter of RodTotal LengthWeight
1Solid28/30350 mm2.8 Kg
2Solid28/30450 mm3.2 Kg
3Solid28/30600 mm4.5 Kg
4Hollow38 mm600 mm3.2 Kg

Walkways/Planks

Specification:

Walkways/planks are essential scaffolding components designed to provide safe and secure access for workers during construction, repair, or maintenance work. Manufactured from high-quality mild steel, these planks are strong, durable, and capable of withstanding heavy loads while ensuring maximum safety at elevated heights.

The scaffold Plank fits cuplock ledgers, offering a stable heavy-duty platform. Welded corner hooks ensure secure, easy attachment to the scaffolding system.

It is fixed onto the cuplock scaffolding ledger and is designed to withstand heavy loads. The scaffold plank is equipped with welded hooks on every corner, which allow for easy attachment to the cuplock scaffolding system. Additionally, perforated plates are used to improve its anti-slip performance, providing a safe and secure surface for workers to walk on.

Walkways/Planks
Walkways/Planks
Walkways Size Details:
Sr. No.Length in mmWeight in Kg
11000 mm7.5 kg
21200 mm9.5 kg
31500 mm11.3 kg
41800 mm13.5 kg
52000 mm14.5 kg
62500 mm17.5 kg

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Spigot Pin/Joint Pin

Specification:

Spigot Pins, also known as Joint Pins, are key parts of scaffolding. They connect two vertical tubes securely, making the structure strong and stable. By forming a firm joint, they help scaffolding bear both upward (vertical) and side (lateral) loads.

Made from durable mild steel, these pins give the required strength and stability. They also allow easy height adjustments by joining vertical sections, so the scaffold can fit different building needs. Using them correctly and following safety rules is important to avoid accidents and ensure safe scaffolding work.

  • Material: Mild Steel (MS)

  • Length: 250mm โ€“ 300mm (approx.)

  • Outer Diameter (OD): 38mm

  • Finish: Painted

  • Weight: 500g โ€“ 700g (depending on size & material)

Spigot Pin/Joint Pin
Spigot Pin/Joint Pin
Function & Usage:โ€‹
  • Provides strong vertical connections between scaffolding tubes.
  • Helps scaffolding handle both upward and sideways loads.
  • Keeps vertical standards aligned and stable.
  • Commonly used in construction, maintenance, and industrial scaffolding systems.

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